FANUC is the worldwide leader in Factory Automation technology. It has actively contributed in the evolution of automation of single machines to automation of entire factory production lines.
FANUC India offers state-of-the-art CNC Packages with digital servo technology that are highly reliable with user-friendly operator and maintenance interfaces. These features combined with our maintenance programs provide our customers with unparalleled lowest total cost of ownership.
We have a wide range of CNC products to cater to diverse industry needs - from the most simple to the highly complex metal cutting as well as motion control applications.
FANUC enjoys a leadership position in the Indian machine-tools industry and is ideally poised to meet all your automation needs.
We welcome you to explore our engineering innovations in Factory Automation.
FANUC is the world’s largest manufacturer of Industrial Robots with over 540,000 installations across the world. In India FANUC maintains its leadership position with robot installations in excess of 8000+ robots. FANUC Robots are known for their very high reliability and performance. Many components of Robots such as Servo Motor, Servo Amplifier, Mechanical Unit, Robot Controller etc., are made inhouse at FANUC factories, thereby exercising great control on quality and performance.
FANUC Robots are used in a variety of industry applications such as:
• Material Handling,
• Spot Welding,
• Arc Welding,
• Machine Tending,
• Press Tending,
• Die Cast Extraction & Spray, Ladling,
• Sand core handling,
• Slurry dipping,
• Forge Tending,
• Ultrasonic Welding,
• Plasma Spray, Plasma Cutting,
• Laser Cutting, Laser welding,
• Sealant Dispensing,
• End of Line,
• Painting & Inspection.
Configurations and Features
FANUC extensive range of Robots have payload capacities ranging from 0.5 Kg to 2300 Kg.These Robots come with various mounting configurations such as
• Floor Mount, Wall Mount, Angle mount,
• Rack mount,
• Ceiling Mount,
• Rail (Shuttle) Mount and
• Overhead Gantry Mount.
FANUC also offers application specific Robots such as
• Painting Robots,
• Food Grade type Robots,
• Wash Down (IP67) type Robots,
• Arc Welding Robots,
• Spot Welding Robots and
• Palletizing robots.
Intelligent Robot features add great performance benefits.These includes:
• Integrated 2D,
• 3DL & 3D Vision,
• Force Sensor,
• High Speed Collision Detection,
• Soft Float function,
• Learning Vibration control,
• Visual Tracking,
• Constant Path
FANUC Robot uses the advanced Robot Controller R30iB Plus with PMC (Programmable Machine Controller) for Robot Motion Control along with I/O control with very fast update time. Additional Digital I/O to control external devices either through On board or Remote type is possible. This eliminates the requirement of Interface Panel in many cases as controller plus PMC facility can handle many functions.
Robot Controller R30iB Plus enable easy addition of auxiliary axis for Tool or Positioner. Some of commonly used auxiliary axis are for 1-Axis Positioner, 2-Axis Positioner, Servo Gun (Spot Welding), Servo Pump (Sealant Application) & Ladling Tool (Ladling Application).
FANUC believes in providing Robot System Solution to customers. FANUC India has State of the Art System Engineering facilities to provide variety of System Solution on Turnkey Basis. A well trained and experienced team of Engineers involved in Design, Engineering, Manufacturing and Commissioning of Robot Systems.
ZDT – Zero Down Time
FANUC's Zero Down Time application (ZDT) is designed to eliminate unplanned down time and enhance overall robot performance. While FANUC robots are highly reliable, manufacturers still need a solution to maximize uptime. Multiple ZDT Analytics verify the health of each connected robotView our product catalogue here >> Click here for videos >>
- Compact machining center, first launched in 1970 in the medium segment of metal cutting & die machining
- Manufactured at FANUC, Japan at our highly sophisticated state-of the art factory
- Manufacturing capacity of 5000 machines per month at FANUC
- More than 150,000 machines in world and more than 3500 plus machines are in India with uptime of more than 96%
- No hydraulics, no limit switches and minimal mechanical members, hence more uptime
- Non-cutting time kept as low as possible by keeping average chip to chip time of just 1.4
- Seconds, acceleration of 1.3G in all the axis and rapid traverse rate of 48 meter/minute
- High speed machining with milling capacity, High Torque (100 Nm) and high material removal rate-maximum up to 600 cc per minute
- Optimized power consumption as the machine power rating is just 10 KVA - thus power consumption is kept well in control
- Latest and fastest CNC controller FANUC FS31i-B
- Unique Maintenance features like Leakage detection for all servo and spindle motors, Smart Trouble-shooting function and Preventive Maintenance through CNC screen
- Direct drive Rotary table DDR with high speed synchronous built in servo motor with high indexing accuracy 0.0028 and no backlash. Direct drive and backlash-less structure enables high speed and high precision machining
- Thermal Displacement compensation to eliminate dimensional inaccuracies. With AI thermal displacement feature compensation for thermal displacement is carried out in real time by monitoring the operation status of the spindle & feed axis and estimating elongation along the axes. This results in precise component output and eliminates thermal related dimensional inaccuracies
- Finite Elements Analysis ensures rigid cast iron base & other elements. This results in good damping effect & reduced vibration in the machine leading to better tool life (CG is well balanced throughout machining area).
- The Robodrill is aptly named `Small Vertical Machining Centre’. The BBT-30 spindle with High Torque (Upto 100 Nm for 1min) is most efficient and reliable for Cast Iron and stainless steel components machining. As of today, we have more than 4000 successful installations in 2W & 4W segment with 0.01 MTBF (1 failure in 100 months).
- The dynamic balancing of spindle is so precise (3µ Run out) that apart from milling and other applications even a 0.2 mm Dia drilling operation can be performed with this machine
- Unique Warranty of 24 months from the date of Installation OR 30 months from the date of Dispatch, whichever is earlier
- Service backup: We have 100 service engineers across India, all trained on multiple FANUC products at Japan. We have inventory of Rs. 1 billion worth of spare parts.
- We have a full-fledged Technical Center at Bangalore, Pune & Manesar for conducting trials on our Technical Center machine
The Robodrill is best suited for high production, high precision components for machining on SS, CI, Aluminum, graphite, Die Mold etc.
We have proven performance in machining of engine components, valve body, Cylinder block, Cylinder head, crank case, crank shaft, cam shaft, housing, end cover, connecting rod, gear shifters, heat exchanger components, Die Mold etc.
The productivity is comparatively 20% better than any other VMC available in the market.
Machine Delivery: Robodrill machines are the fastest moving VMC’s in the world. We have the facility to produce 5000 machines per month and we can provide best possible delivery.View our product catalogue here >> Click here for videos >>
FANUC Corporation Japan is a pioneer in the development of All Electric Injection moulding machine. Celebrating 31st Anniversary in Year 2015, FANUC holds a leadership position, with a worldwide installation base of more than 45,000 Units.
FANUC Roboshot α-SiA Series, the latest ALL Electric Injection Moulding Machine revolutionises the Plastic Injection moulding industry. Will help you achieve the following in your moulding shop:
- Faster Cycle times: Increased Productivity to the tune of 30% thru independent motor control & Parallel operations.
High quality Stable moulding: Achieves Precision control of
a) Pressure (+/- 1-Bar)
b) Temperature (+/- 0.1 Deg C)
c) Position (1 micron level)
d) Velocity (0.1mm/s).
Excellent Accuracy, repeatability and consistency leads to raw material savings.
The Power of Energy savings: Roboshot realizes Power savings by using latest Energy saving Technologies
- High efficiency servo system
- Reduction of standby power
Reliability: Our MTBF (Installed base in India for > 500 Units) is 0.021 units per month which translates to one failure once every 48 months. High Reliability supported by High rigidity Mechanism.
- Highly Durable Toggle bush (wearing lowered by 23%)
- Long life Ball screw with contact seal (Grease consumption reduced by 20%)
- High Rigidity Base frame (vibration reduced by 55%)
- Predictive Maintenance function thru Backflow monitor analysis.
- Ease of Operation: Makes Roboshot the preferred choice of Injection moulders worldwide. The machine literally talks to you in the form of intelligent display trend of key parameters, enabling you to take an informed decision, instantly.
- Lowest Total cost of ownership: “The issue is total operating cost” & Roboshot is very cost effective across all Application segments ranging from Automotive, Precision Connectors, Medical, Thin Wall Packaging, Caps & Closures, Industrial, Electrical & Electronics; Irrigation & so on.
Roboshot’s unique Power Source Regeneration function realizes power savings ranging to 20% w.r.t other Electric machines. Consumes much less power ranging 1/3rd than their Hydraulic counterparts.
The FANUC ROBOCUT, is a high reliability, high performance wire cut electric discharge machine with FANUC standard CNC FS 31i-WB.
- World’s highest cutting speed of 330 mm sqr/min. with economical brass wire of dia. 0.3 mm
High precision cutting delivers very precise dimensional accuracies:
- Roundness of 1.2 Microns for a 30 mm Dia. 50 mm thickness hole cutting
- Surface finish of Ra 0.1 micron
- Wire breakage reduced up to 40% as cutting energy is kept uniform during cutting and wire tension is controlled by two servo motors
- Cost of the consumables such as wire, filters are lesser by 20% compared to any other similar machine available in market
Thus, this compact size machine can not only do cutting with almost twice the cutting speed as compared to other machines but is also highly accurate and economical. This machine is best suitable for all kinds of high accuracy jobs with 0.1 Ra , larger taper cutting applications, PCD cutting , medical parts, Die parts etc.
This feature preci This feature preci This feature precisely counts the effective discharge pulses per unit time. The intelligence of the machine counts the pulses, which are actually contributing in the cutting, and the pulses, which are not contributing in the cutting. Accordingly to maximize the efficiency, the feed is controlled in Nanometer.
- Machine Base Structure: The mechanical part is independent of the electric part and the water tank. The machine is not affected by the heat of the electrical components and the temperature changes in the water tank. There are no mechanical stresses from the electrical part or water tank.
- Artificial Intelligence Pulse Control (PATENTED): This feature precisely keeps count of the effective discharge pulses per unit time. The intelligence of the machine counts the pulses, which are actually contributing in the cutting, and the pulses which are not contributing in the cutting. In order to maximize the efficiency, the feed is controlled in Nanometer. This ensured the achieving desired cutting results every time. This technology is only available in FANUC Wire CUT EDM
- Nano Interpolation: Nano interpolation enables the CNC to distribute positioning commands more accurately with a pitch of 0.001μm (1 Nanometer, 1000th part of 1 micron). In accordance with these commands, the servo motor equipped with the ultra-high resolution of 16 million pulse coder feeds all machine axes accurately for positioning. This excellent FANUC CNC and servo system achieves very high precision cutting.
- Core Joint Function: Newly introduced Core joint function to avoid core (slug) falling down and damaging the lower nozzle.
- Single Source Supply: The Hardware such as CNC Control System, Servo Motors and other electrical parts are from single source i.e. FANUC Ltd., Japan. The Software with innovative, powerful and advance features is also from FANUC Ltd. The machine is also from FANUC Ltd.
Other advanced features:
FANUC Series 31i-B CNC control with a 15" large LCD touch screen, USB device as standard, twin servo wire tension control (reduces tension variation to 1/4th of conventional machining), Inverter controlled water temperature management, Servo water level control, Thermal insulation structure, AI Corner Control where wire slack is immediately removed before a corner to deliver precise corners without changing cutting path. U-V axis with a stroke of +/- 60 mm helps to generate large tapers on a thick workpiece. Use of symmetrical casting structure, Pre-Sealing mechanism and Use of Die Guide etc. had contributed to machine performance.
This Submerged, compact size, Electrolysis AC cutting machine has excellent rust and corrosion protection effects, greatly reducing damaged layers in comparison with DC cutting. This prevents decrease in hardness of the discharge-cut surface and greatly improves the life of the Die.
FANUC ROTARY TABLE: CCR
- Lightweight, compact and high precision rotary table
- Full-closed feedback loop system using FANUC servo motor and rotary encoder
- Water leakage detect function
Dimensions（L / W / H): 155/170/130mm, Weight: 16kg, Indexing accuracy: 12 sec, Repetitive accuracy: ±2 sec, Max. load (workpiece weight): 40KG
Machine Delivery: With a factory capacity of 5,000 machines per month we can provide best possible delivery.